Selection and processing of mold materials
The selection and processing of mold materials are key factors in ensuring the overall performance and stability of the mold. Xiangshan Lianqiang is well aware of the importance of high-quality materials in mold design, so it strictly screens and evaluates the materials during the design stage. The mold steels selected by the company include H13 and P20, which are high-strength, high-hardness and wear-resistant materials. These materials have undergone precise heat treatment processes, which not only significantly improve the hardness and wear resistance of the mold, but also effectively extend the service life of the mold. In order to further enhance the surface performance of the mold, Xiangshan Lianqiang uses advanced surface strengthening technologies such as nitriding and carburizing, which significantly improve the hardness and corrosion resistance of the mold surface, ensuring the stability and reliability of the mold in various working environments.
Rationality of mold structure design
The structural design of the mold is the core factor affecting the stability and service life of the auto mold. In the process of mold structure design, Xiangshan Lianqiang fully considered many factors such as stress conditions, thermal deformation and cooling effects. By optimizing the support structure, rib arrangement and cooling channel design, it is ensured that the mold can withstand high pressure and temperature fluctuations during operation, significantly reducing the risk of deformation and cracking. In addition, Xiangshan Lianqiang also pays attention to the maintainability design of the mold to ensure that it is easy to maintain and maintain in subsequent use, further extending the service life of the mold.
Fine control of manufacturing process
Fine control of manufacturing process is an important link to ensure the stability of the mold. In the process of mold manufacturing, Xiangshan Lianqiang uses industry-leading processing equipment and processes, such as high-precision CNC machine tools, slow wire cutting and EDM, to ensure that the processing accuracy and surface quality of the mold meet the highest standards. At the same time, Xiangshan Lianqiang strictly controls the heat treatment process of the mold, and ensures that the heat treatment effect reaches the best state through precise temperature and time management, thereby improving the stability and service life of the mold.
Stability testing and verification
In order to ensure the stability of the mold, Xiangshan Lianqiang implements a series of comprehensive tests and verifications after the mold is manufactured. These tests cover the strength, stiffness, thermal deformation and wear resistance of the mold. Through these systematic evaluations, the performance of the mold is fully understood. At the same time, the company also conducts customized performance tests according to the specific needs of customers, such as injection molding tests and stamping tests, to ensure the stability and reliability of the mold in actual production.
Mold maintenance and care
Mold maintenance and care is the key to ensure its long-term stable operation. Xiangshan Lianqiang provides customers with comprehensive mold maintenance and care services, including daily cleaning, lubrication, regular inspection and repair. The company has a professional mold maintenance team that can quickly respond to customer needs and provide high-quality maintenance services. In addition, Xiangshan Lianqiang also provides customers with mold use and maintenance training to help customers master effective use and maintenance skills, thereby extending the service life of the mold and ensuring the efficiency and stability of the mold during the production process.